August 31, 2009
In a previous post, I said that MRP was a “brittle” application, and a commenter questioned me. What is a “brittle” application? Is this a technical term? What makes MRP brittle? All good questions.
A brittle application is one that doesn’t work at all unless a lot of disparate conditions are met. MRP, for instance, doesn’t work unless all the data is right, people know how to use the program, the demand for the products is stable, purchasing is also committed to minimizing inventory levels, etc., etc.
The notion applies to a lot of other programs besides MRP, though I’ve rarely heard the term used. But notice that it brittleness isn’t so much a feature of the program as it is the purpose to which the program is put.
Let’s take a simple example: a word processing program. For normal purposes, a word processing program in this day and age is not brittle. A rank novice can use it to type and print. But even today, if you want to use, say Microsoft Word, to put out a 16-page brochure, complete with illustrations, well, good luck, is all I can say. You try to get an illustration and have it float and change the size and put in a table, and–well, just try it, it’s a nightmare. So, to put a 16-page brochure together, Microsoft Word is brittle, but to print out a letter, it’s not.
The point about the MRP program that QAD wrote, which follows the APICS standard religiously, is that it’s brittle relative to the purposes for which it was intended. Pam and Karl and Evan (the founders of QAD) really believed that QAD’s could do supply chain management for manufacturing facilities very effectively. My point was that the program is too brittle. To get things right, you have to get all the data right and keep it right, etc., etc. And if you don’t, what you have is an overwrought and overcomplicated Kanban system, without Kanban’s virtues.
Are there other enterprise application systems that are brittle? Lots and lots of them, I think. Almost all the old, Siebel-style CRM systems were simply too brittle; they depended too much on the good-will of the salespeople, the accuracy of the sales model embedded in the system, the reliability of the sales cycle, etc., etc. You wouldn’t think that financial systems are brittle–after all, they have to work–but they often had components that were overly brittle: cash management systems, for instance, and fixed asset systems and budgeting systems.
What do most companies do when they have an overly brittle system? They use the system for lesser purposes. And they feel REALLY bad about it. So, the Microsoft Word user makes a brochure that is far less fancy, but more manageable, and the QAD MRP user uses the product for tracking inventory. And both of them keep on saying, “Well, one of these days, I’ll get around to really making this product sing.”
They shouldn’t. Brittle applications are brittle for a reason. A lot of the time, it’s because they’re really a special-purpose product, but yours is not that purpose. Some of the time, they’re brittle because they’re badly designed. Some of the time, the model they’re using (MRP is a good example) just doesn’t fit the situation you’re in. In any of the cases, the fact is that they really can sing for the right user, but that doesn’t mean it’s your fault if they don’t sing for you.
What do you do if you have a brittle app that isn’t singing? Give up on it. It won’t work for you. Get another app, one that works. Or change the process. Or just accept the fact that it will never work the way you thought it would.
In any case, good luck.